Advanced Fastener Packing Solutions by SHJLPACK
Streamline your fastener packaging process with SHJLPACK's cutting-edge equipment. Our solutions range from weight-based filling to fully automated lines, ensuring precision and efficiency for various fastener types and box sizes. Featuring electromagnetic orientation and PLC control, SHJLPACK systems automate every step from box forming to palletizing, optimizing your packaging workflow.
Filling and Packaging of Fasteners by Weight: An Overview
SHJLPACK offers comprehensive solutions for filling and packaging fasteners by weight, designed to enhance efficiency and accuracy in your production line. This process integrates several key technological operations, ensuring a smooth and reliable packaging workflow.
The typical process includes:
- Unloading: Fasteners are transferred from factory containers into a vibrating hopper using a crane.
- Transportation: A magnetic lifting conveyor gradually moves fasteners from the hopper to the filling unit, ensuring a consistent flow. Vibration minimizes clumping, especially for longer fasteners.
- Weighing and Batching: Fasteners undergo rough and precise packing to achieve predetermined weights with an error margin of no more than ±1%.
- Box Loading: Empty boxes are formed and positioned under the electromagnetic tray via a conveyor system. A movable tray lowers to deposit fasteners into the box, ensuring accurate and spill-free filling.
- Electromagnetic Orientation: As fasteners are poured into boxes, electromagnetic orientation ensures orderly arrangement within the container.
- Vibration Station: Filled boxes are moved to a vibration station to settle the fasteners, optimizing space and stability. Weight checks are performed, and manual adjustments can be made if necessary.
- Palletizing: Boxes are automatically transferred to a palletizing station where they are arranged in layers on pallets.
- Stretch Wrapping: Completed pallets are secured with stretch film using an automatic wrapping machine for safe and stable transport.
Automatic Packing Equipment for Parallel Packing of Fasteners into Boxes RG-A-B888-VA
The RG-A-B888-VA is a fully automatic packaging line designed for parallel arrangement of fasteners in boxes. This system automates box forming, packing with electromagnetic orientation, box sealing, and label application.
| Products Suitable for Packaging | Screws, studs, nails, screws |
|---|---|
| Product Size | Customizable to customer requirements |
| Box Type | 90° |
| Maximum Box Dimensions | 360×100×70 mm / 250×250×175 mm |
| Minimum Box Dimensions | 89×89×52 mm |
| Maximum Box Weight | 5-10 kg |
| Packing Speed | 5-7 boxes / min |
The RG-A-B888-VA line includes:
- Open-type vibrating hopper
- Workpiece feeding device
- Multi-stage flat vibration loaders
- V-shaped feeding system
- Weighing batcher with excess weight control
- Electromagnetic layout mechanism
- Conveyor for empty boxes
- Comprehensive control system with Mitsubishi PLC and GP touch screen interface
Key Features:
- Electromagnetic Orientation: Ensures fasteners are uniformly oriented in the box.
- Parallel Arrangement: Achieves neat, parallel packing of fasteners using an electromagnetic field.
- PLC Control: Operated by a Mitsubishi PLC with a user-friendly touch screen.
- Versatile Packaging: Suitable for screws, bolts, pins, and nails of various custom sizes.
Technological Process of RG-A-B888-VA
- Cardboard Input: Cardboard blanks are fed into the system.
- Auto Box Forming: Boxes are automatically formed.
- Screw Auto Packaging: Fasteners are automatically packed with parallel alignment.
- Auto Box Sealing: Boxes are automatically sealed.
- Computer Printing / Labeling: Labels are printed and applied.
Automatic Double-Flow Parallel Packing Line of Fasteners Cartoning RG-A-B888-2VA
The RG-A-B888-2VA is an advanced double-flow line that doubles the throughput for parallel fastener packing. It features electromagnetic orientation for consistent product alignment within the box.
Key Features:
- Double-Flow Design: Increases packaging speed and volume.
- Electromagnetic Orientation: Maintains uniform fastener alignment.
- PLC Control with Touch Screen: Ensures precise and easy operation.
- Customizable for Various Fasteners: Handles screws, bolts, pins, and nails in custom sizes.
Technological Process of RG-A-B888-2VA
- Cardboard Blank Feeding: Cardboard blanks are fed onto the conveyor.
- Auto Box Forming: Boxes are automatically assembled.
- Loading and Parallel Packaging: Fasteners are loaded and packed in parallel.
- Auto Box Sealing: Boxes are automatically sealed.
- Computer Printing / Labeling: Labels are printed and applied for identification.
Automatic Electromagnetic Parallel Packing Machine RG-A-C888-VA
The RG-A-C888-VA model is designed for packing screws, nails, and bolts with electromagnetic orientation, ensuring efficient stacking within cartons.
| Feature | Specification |
|---|---|
| Packing Speed | 4 - 7 boxes / min |
| Weight of Packing | 2 - 6 kg / carton |
| Box Type | 90° |
| Recommended Box Size | (L)160 × (W)140 × (H)90 mm / (L)160 × (W)140 × (H)130 mm / (L)280 × (W)120 × (H)90 mm / (L)280 × (W)120 × (H)120 mm |
Key Features of RG-A-C888-VA Equipment:
- Large Vibrating Hopper: 1000 kg capacity with adjustable unloading speed.
- Multi-Stage Vibratory Loaders: Ensures uniform and gradual fastener feeding.
- Precision Weighing Batcher: Two-stage dosage with ±1% error margin.
- Electromagnetic Orientation Device: For consistent fastener alignment.
- Automated Conveyor Systems: For empty and filled boxes, including vibration and rejection mechanisms.
- Mitsubishi PLC Control: Advanced control system for seamless operation.
Technological Process of RG-A-C888-VA
- Cardboard Input: Cardboard blanks are introduced.
- Auto Carton Forming: Cartons are automatically formed.
- Screw Auto Packaging: Fasteners are automatically packed and oriented.
- Auto Carton Sealing: Cartons are automatically sealed.
- Computer Printing / Labeling: Printing and labeling are automated.
- Auto Palletizing: Palletizing of finished cartons.
- Auto Wrapping: Automatic stretch wrapping of pallets.
Automatic Line for Packing Fasteners into Carton by Filling Method RG-A-C888-CW
The RG-A-C888-CW line is engineered for packing fasteners into corrugated cardboard containers (1-25 kg) and palletizing them. This system is customizable to meet specific customer needs regarding product type, box size, and packaging preferences.
| Specification | Detail |
|---|---|
| Type of Packaging | 4-flap rectangular corrugated cardboard box |
| Dosage | 1 -25 kg |
| Recommended Box Size (1kg) | (L)124 × (W)80 × (H)62 × (T)2,5 mm |
| Recommended Box Size (5kg) | (L)240 × (W)160 × (H)75/85 × (T)3 mm |
| Recommended Box Size (25kg) | (L)295 × (W)260 × (H)200 × (T)4 mm |
| Pallet Type | Euro pallet 1200×800 mm (1.2 tons max load) |
| Number of Layers | 850 mm maximum height |
| Max Weight per Layer | 300 kg |
| Max Boxes per Layer (5kg) | 32-36 boxes |
| Max Boxes per Layer (25kg) | 12 boxes |
| Productivity (1-5 kg) | 5-6 boxes per minute |
| Productivity (12-25 kg) | 4-5 boxes per minute |
Key Features of RG-A-C888-CW Equipment:
- High-Capacity Vibrating Hopper: 1000 kg capacity with adjustable feed rate.
- Two-Stage Weighing System: Rough and precise filling for accurate dosages.
- Vibrating Bowl for Orientation: Ensures proper product orientation for filling.
- Automated Conveyor System: For box handling, filling, rejection, and sealing.
- Automatic Palletizer and Wrapper: Streamlines end-of-line packaging.
- Mitsubishi PLC Control: For integrated and efficient system management.
Contact SHJLPACK today to learn more about our advanced fastener packing solutions and how they can optimize your operations.
