Discover SHJLPACK’s Advanced Wire Processing Equipment Solutions

SHJLPACK offers a comprehensive suite of wire processing equipment, encompassing solutions from initial wire rod preparation to finished wire packaging. This includes wire drawing, cleaning, straightening, cutting, plating, and heat treatment machinery. Explore SHJLPACK's diverse range to find reliable and efficient equipment tailored to your specific wire production needs.

Comprehensive Wire Processing Equipment by SHJLPACK

SHJLPACK stands as a provider of a wide array of equipment designed for the wire processing industry. Their offerings span across various stages of wire manufacturing, ensuring clients have access to complete solutions for their production lines. From preparing raw wire rod to applying final finishes and packaging, SHJLPACK's equipment is engineered for efficiency and reliability.

Steel Scrap Processing Equipment

SHJLPACK provides robust solutions for steel scrap processing, crucial for recycling and material preparation. This category includes:

• Pre-Shredders: For initial size reduction of steel scrap, preparing it for further processing.
• Main Shredders: Heavy-duty shredders for effectively breaking down steel scrap into smaller, manageable pieces.
• Air Separating Machines: To separate light materials from shredded steel, enhancing the purity of the processed scrap.
• Discharging Machines: Equipment for efficiently removing processed scrap from the system.
• Dedusting Machines: To control dust generated during the shredding process, ensuring a cleaner and safer working environment.
• Sieving Machines: For sorting shredded materials by size, allowing for better material classification and utilization.
• Turn-Key Projects: SHJLPACK offers complete, customized steel scrap processing plants, tailored to specific client requirements.

Wire Processing Equipment

SHJLPACK’s expertise in wire processing is evident in their extensive range of machinery:

Wire Pointing and Pre-treatment

• Wire Pointing Machines: Essential for shaping the wire end to facilitate entry into drawing dies.
• Pre-Treatment Dry Drawing Line: Prepares the wire surface for drawing, improving the drawing process and final wire quality.
• Wire Heat Treatment Line: Heat treatment processes modify the mechanical properties of the wire, such as its strength and ductility.

Wire Straightening and Cutting

• Wire Straightening & Cutting Machines: Combines straightening and cutting operations to produce wires of precise lengths and straightness, ready for various applications.

Wire Cleaning Machines

Clean wire surfaces are critical for subsequent processes and final product quality. SHJLPACK offers several wire cleaning solutions:

• Shot Blasting Wire Cleaning: Uses abrasive shot to remove surface impurities and scale.
• Continuous Shot Blasting Cleaning: Provides continuous cleaning for high-volume wire production.
• Abrasive Belt Grinding Machine: Utilizes abrasive belts for surface grinding and descaling.
• Wire Descaling Machines: Specifically designed for removing scale from wire surfaces, often using mechanical methods.

Wire Pickling and Phosphate

Chemical treatments are vital for surface preparation and corrosion resistance. SHJLPACK’s offerings include:

• Wire Pickling: Uses acid solutions to remove rust and scale from wire surfaces.
• Pickling and Phosphating: Combines pickling with phosphating to create a protective phosphate coating, enhancing corrosion resistance and paint adhesion.
• Electrolyzed Phosphating: An electro-chemical phosphating process for improved coating uniformity and adhesion.

Wire Drawing and Calibrating

Wire drawing is a core process in wire manufacturing, reducing wire diameter and improving mechanical properties. SHJLPACK provides:

• Straight Line Wire Drawing Machines: For efficient and high-speed wire diameter reduction in a straight-line configuration.
• Vertical Wire Drawing Machine: Suitable for specific wire types and drawing processes, often used for larger diameter wires or special materials.
• Combined Wire Drawing Line: Integrates multiple drawing stages and processes into a single line for continuous production.

Wire Plating Equipment

Plating adds protective or functional coatings to wires. SHJLPACK’s plating solutions include:

• Wire Copper Plating Equipment: For applying copper coatings, often used for electrical conductivity or corrosion resistance.
• Brass Plating Line for Wire: Provides brass coatings for decorative or functional purposes.
• Wire Hot Dip Galvanizing: A robust coating method for excellent corrosion protection using molten zinc.
• Electrolytic Galvanizing Line: An electroplating method for applying zinc coatings with controlled thickness.
• Zinc-Aluminum Wire Coating: Offers enhanced corrosion resistance compared to pure zinc coatings.
• Wire Surface Treatment Lines Components: SHJLPACK also provides components for constructing complete wire surface treatment lines.

Wire Heat Treatment Furnace

Heat treatment furnaces are essential for annealing, tempering, and other thermal processes that modify wire properties. SHJLPACK offers various furnace types:

• Pit Type Furnace: Vertical furnaces ideal for batch heat treatment of wire coils.
• Bell Type Furnace: Utilizes a removable bell cover for loading and unloading, suitable for batch annealing.
• Chamber Furnace: Box-type furnaces for batch heat treatment.
• Linear Furnace for Bright Annealing: Designed for continuous bright annealing of wires, preventing oxidation and maintaining a clean surface finish.
• Batch Annealing Furnace: For batch-based annealing processes to relieve stress and soften wires.

Tire Bead Wire Manufacturing

SHJLPACK provides specialized equipment for the demanding production of tire bead wire:

• Wire Rod Preparation Line for Bead Wire Production: Prepares wire rod specifically for bead wire manufacturing, meeting stringent quality requirements.
• Tire Bead Wire Drawing: Specialized drawing equipment for producing high-strength tire bead wire.
• Tire Bead Wire Phosphating: Phosphating process tailored for tire bead wire to improve rubber adhesion and corrosion resistance.
• Tire Bead Wire Bronzing: Bronzing process for enhancing the adhesion properties of tire bead wire to rubber.

Other Essential Equipment

SHJLPACK also supplies other critical equipment for wire processing lines:

• Chamfering Machines: For beveling wire ends, often required for specific applications.
• Automatic Wire Rod Uncoiler Machines: Automates the feeding of wire rod into processing lines.
• Wire Take-Up Machines: For coiling and collecting processed wire at the end of production lines.
• Optional Equipment: SHJLPACK offers a range of optional equipment to customize and enhance wire processing lines.
• Wire Winding and Packaging: Solutions for winding and packaging finished wire products for shipping and storage.

Multi-Wire Take Up Coiler Machine

SHJLPACK's Multi-Wire Take Up Coiler Machines are designed for efficient coiling of multiple wires simultaneously.

Technical Specifications

SHJLPACK is dedicated to providing advanced and reliable wire processing equipment, supporting the diverse needs of the wire manufacturing industry. Their extensive product range and turn-key project capabilities make them a valuable partner for businesses seeking efficient and high-quality wire production solutions.