High-Efficiency Wire Production with SHJLPACK Combined Drawing Machines
Discover how SHJLPACK's combined wire drawing machines revolutionize wire production by integrating multiple processes into a single, efficient line. These machines combine wire drawing with optional processes like coil opening, straightening, shot blasting, and polishing to enhance quality and speed, making them ideal for diverse applications across industries.
Streamlining Wire Manufacturing with Combined Drawing Technology
In the realm of wire manufacturing, efficiency and precision are paramount. SHJLPACK addresses these critical needs with its advanced combined wire drawing machines. These sophisticated systems integrate multiple wire processing stages into a single, continuous production line, significantly enhancing efficiency and product quality. Unlike traditional methods that require separate machines for each step, SHJLPACK's combined drawing machines consolidate processes like drawing, straightening, and surface treatment, leading to faster production times and reduced material handling.
Key Components and Optional Features
SHJLPACK combined wire drawing machines are engineered for versatility and can be customized with a range of optional components to meet specific production requirements. The core of the system is the drawing unit, known for its robust construction and precision. Beyond the essential drawing mechanism, several optional modules can be integrated:
- Coil Opener: Automates the unwinding of wire coils, streamlining the initial stage of production.
- Push Pointer: Prepares the wire end for drawing, particularly useful for thicker wires.
- Shot Blasting Machine: Cleans the wire surface, removing rust and scale, offering an environmentally friendly alternative to pickling.
- Straightening and Polishing Machine: Enhances the straightness and surface finish of the wire, crucial for high-precision applications.
- Swaging and Pointing Machines: Further refine the wire ends for specific applications.
- Chamfering Machine: Shapes the wire ends, facilitating easier feeding into subsequent processes like lathing.
These options allow manufacturers to tailor the SHJLPACK combined drawing line to their exact needs, optimizing the process for different wire types and desired end products.
Technical Specifications and Performance
SHJLPACK combined wire drawing machines are available in various models to handle a wide range of wire diameters and materials. The following table outlines the specifications for different machine types, showcasing their capabilities:
| Type | Working Diameter (Round/Hex/Square mm) | Working Length (m) | Max. Tension (kg) | Drawing Speed (m/min) | Total Power (kW) | Total Weight (t) | Straightness (mm/m) |
|---|---|---|---|---|---|---|---|
| 0 | Ø3 - Ø8 / H3 - H7 / S3 - S6 | 2 - 8 | 2000 | 80 | 80 | 15 | ≤0.1 ~ ≤0.8 |
| 1 | Ø5 - Ø13 / H5.5 - H11 / S5.5 - S9 | 2 - 8 | 4000 | 70 | 112 | 19 | ≤0.1 ~ ≤0.8 |
| 1B | Ø5 - Ø16 / H5.5 - H14 / S5.5 - S14 | 2 - 8 | 5000 | 145 | 21 | - | ≤0.1 ~ ≤0.8 |
| 1C | Ø6 - Ø20 / H6 - H18 / S6 - S18 | 2 - 8 | 10000 | 60 | - | 24 | ≤0.1 ~ ≤0.8 |
| 2 | Ø10 - Ø25 / H10 - H22 / S10 - S22 | 2 - 8 | 525 | 240 | 34 | - | ≤0.1 ~ ≤0.8 |
| 3 | Ø16 - Ø36 / H16 - H32 / S16 - S30 | 2 - 8 | 15000 | 310 | 61 | - | ≤0.1 ~ ≤0.8 |
| 4 | Ø30 - Ø60 / H30 - H50 / S30 - S45 | 2 - 8 | 40000 | 25 | - | 78 | ≤0.1 ~ ≤0.8 |
These machines are engineered to deliver high straightness and surface quality, with finished products achieving a straightness of up to ≤0.1 mm/m and a surface roughness of Ra 1.6.
Layout and Production Procedures
The integrated design of SHJLPACK combined drawing lines optimizes workflow and minimizes material movement. Below are schematic layouts illustrating typical production procedures for both peeled and cold-drawn bars:
Automatic Combined Wire Drawing Line Layout
Scroll right to view the entire equipment layout
Bar Production Procedure for Peeled Bar
![scroll right to view the entire schematic]()
Scroll right to view the entire schematic
Bar Production Procedure for Cold Drawn Bar
![scroll right to view the entire schematic]()
Scroll right to view the entire schematic
These diagrams illustrate the seamless flow of material through the combined drawing process, from coil feeding to finished product unloading, highlighting the efficiency gains achieved by integration.
Applications Across Industries
SHJLPACK combined drawing machines are versatile and suitable for producing wires and bars for a wide array of applications, including:
- Automotive Parts: Components requiring high precision and strength.
- Motorcycle Parts: Similar demands for precision and durability.
- Sports Equipment: Wires used in frames, cables, and other components.
- Hardware Supplies: Various types of wires for construction and manufacturing.
- Hand Tools: Materials for tool manufacturing requiring specific dimensions and finishes.
- Bicycle Parts: Components demanding strength and reliability.
- Mechanical Parts: General engineering components requiring precise wire dimensions.
The adaptability of SHJLPACK combined drawing machines makes them a valuable asset across diverse manufacturing sectors, enabling the production of high-quality wire products efficiently and reliably.
Conclusion
SHJLPACK combined wire drawing machines represent a significant advancement in wire manufacturing technology. By integrating multiple processes into a single efficient system, these machines offer enhanced productivity, superior product quality, and reduced operational costs. With customizable options and robust performance, SHJLPACK provides solutions that meet the evolving demands of the wire industry, ensuring manufacturers can achieve optimal efficiency and precision in their production processes. For businesses seeking to upgrade their wire production capabilities, SHJLPACK's combined drawing machines offer a compelling and future-proof solution.
