SHJLPACK Automatic Wire Winding and Packaging Machine RGW-3: Enhancing Efficiency and Reducing Costs in Wire Packaging
The SHJLPACK RGW-3 Automatic Wire Winding and Packaging Machine revolutionizes wire packaging by automating key processes like winding, weighing, labeling, and storage. This advanced system significantly cuts labor and material costs while boosting productivity, ensuring stable, reliable, and visually appealing packaging for various wire products.
Overview of the Automatic Wire Winding and Packaging Machine RGW-3
The SHJLPACK Automatic Wire Winding and Packaging Machine RGW-3 is engineered to streamline the wire packaging process. This machine integrates multiple functions into a modular system, from wire coil calibration and weighing to automatic labeling and temporary storage. Its design focuses on efficiency, accuracy, and cost-effectiveness, making it an ideal solution for modern wire manufacturing facilities. The system's adaptability allows for customization based on specific customer requirements, ensuring seamless integration into diverse production lines.
Key Functions of the RGW-3 Machine
The SHJLPACK RGW-3 is equipped with a range of automated functions designed to optimize the wire packaging workflow:
- Manual/Automatic Mode Selection: Offers operational flexibility to suit different production needs.
- PLC Programmable Control System: Features a Siemens or Mitsubishi PLC for precise and reliable control.
- HMI Interface: Provides a user-friendly interface for easy monitoring and adjustments.
- Automatic Adjustment: Automatically adjusts packing tape length and winder numbers based on entered wire dimensions (width, inner and outer diameter).
- Customizable Packing Material: Accommodates various packing materials according to customer preferences.
- Automatic Error Alarms: Displays error messages for quick troubleshooting and minimal downtime.
- Independent Control Cabinet: Ensures stable and safe operation.
The intelligent automation of these functions simplifies operation and significantly reduces the need for manual intervention, enhancing overall efficiency.
Features and Advantages of SHJLPACK Equipment
The SHJLPACK RGW-3 machine offers several key features and advantages:
- Versatile Wire Coil Compatibility: Suitable for wire coils with external diameters up to 2000 mm, internal diameters from 600 mm, and thicknesses up to 800 mm.
- Robust Construction: Built with structural steel for durability and long-term reliability.
- Advanced Control System: Employs a PLC control system from Siemens or Mitsubishi, ensuring precise and stable operation.
- Comprehensive Management System: Includes alarm and status management for efficient monitoring and maintenance.
- Quality Pneumatic Components: Utilizes pneumatic components from Yadeke for reliable performance.
- Space-Efficient Design: Equipment dimensions are 16 m width, 18 m length, and 5 m height, optimized for industrial spaces.
- Significant Cost Reduction: Reduces labor costs by over 90% and packaging material costs by 30%.
- Enhanced Productivity: Automatic weighing, label printing, and ERP system integration minimize manual errors and boost output.
- Stable and Reliable Performance: Ensures consistent packaging quality and operational uptime.
- User-Friendly Operation and Maintenance: Designed for easy tune-up and operational safety.
Technical Specifications: Modular Structure and Key Processes
The SHJLPACK automatic wire winding and packaging machine is designed with a modular structure, allowing for easy assembly and customization. It integrates several key functions into a seamless process:
- Wire coil calibration, weighing, and winding: Ensures accurate coil preparation.
- Coil transportation and packaging: Automates the movement and wrapping of coils.
- Real-time label printing and labeling: Provides immediate and accurate product identification.
- Material classification: Facilitates organized material handling.
- Temporary storage: Allows for efficient staging of finished products.
- Data entry: Enables seamless data integration and tracking.
- Unloading: Simplifies the removal of packaged wire coils.
This modular design allows the machine to be configured according to specific production line requirements.
Process Flow: From Wire Input to Packaged Product
The SHJLPACK RGW-3 machine follows a streamlined process flow:
Disk transfer machine: Wire coils are initially loaded via a disk transfer mechanism.
Automatic cutting and packing line: The machine automatically cuts and packs the wire.
Automatic weighing and labeling: Each package is automatically weighed and labeled for accurate inventory and tracking.
Finished product to temporary storage: Packaged wire coils are then moved to temporary storage, ready for dispatch.
Equipment Configuration and Dimensions
The SHJLPACK RGW-3's configuration is designed for optimal workflow and space utilization.
The equipment dimensions are carefully planned to fit within standard industrial facility layouts, while maximizing operational efficiency.
Finished Products: Securely and Neatly Packaged Wire
The SHJLPACK RGW-3 ensures that finished wire products are uniformly and securely packaged, ready for shipping and storage. The consistent packaging enhances product presentation and protection during transit.
Parameters of the Automatic Wire Winding and Packaging Machine
| Model | RGW-3 |
|---|---|
| Type | Horizontal |
| Equipment size | length 18 m, width 16 m, height 5 m |
| Feed ring size (standard) | 720 mm х 500 mm х 210 mm |
| Product width | 50-100 mm |
| Inner diameter | 500 mm |
| Outer diameter | 750 mm |
| Length | 210 mm |
| Weight | 50 - 150 kg |
| Ring speed | 10 - 100 r/min |
| Roller speed | 1 - 3 m/min |
| Packaging | Winding film/ antirust film: width 60 - 90 mm, paper core inner diameter 50 mm, outer diameter 100 - 150 mm. Braided tape/ composite paper tape/ wrinkled paper tape etc.: width 60 - 90 mm, paper core inner diameter 55 mm, outer diameter 100 - 150 mm |
| Voltage | AC 220/380V, 50/60 Hz |
The SHJLPACK RGW-3 automatic wire winding and packaging machine is a robust and efficient solution, designed to significantly improve wire packaging operations by reducing labor costs, enhancing productivity and ensuring consistent, high-quality packaging. Its advanced features and customizable options make it a valuable asset for any wire manufacturing business looking to optimize their packaging processes.
