SHJLPACK Wire Mesh Welding Equipment: Types and Features
Wire mesh welding equipment, offered by SHJLPACK, represents a cornerstone in manufacturing robust and versatile wire mesh. These specialized machines efficiently produce welded wire mesh, a critical component across numerous industries, including construction, agriculture, and manufacturing. Ranging from semi-automatic to fully automatic systems, SHJLPACK’s equipment utilizes advanced welding techniques to join parallel and intersecting wires, creating strong and durable mesh for reinforcement, fencing, and various structural applications. SHJLPACK provides a comprehensive suite of welding solutions tailored to diverse production scales and specifications.
Wire Mesh Welding Equipment Overview
Welded wire mesh, also known as construction mesh or reinforcement mesh, is widely used for reinforcing brickwork, foundation screeds, and plaster. Its applications extend to fencing building sites, creating enclosures in livestock and poultry farming, and forming greenhouse frames in agriculture. In reinforced concrete structures, monolithic slabs, and protective fences, welded mesh provides essential reinforcement. SHJLPACK's welding equipment is designed to produce this versatile material efficiently and reliably.
The core principle of SHJLPACK wire mesh welding equipment involves welding parallel and intersecting wire strands, typically with diameters ranging from 2 to 12 mm, at a 90° angle. SHJLPACK offers a variety of machines to meet different production needs, from basic semi-automatic models to advanced fully automatic lines.
SHJLPACK provides a diverse range of wire mesh welding equipment, including:
- Full Automatic Welding Machine R-2500D
- Semi Automatic Welding Machine R-2500C
- Equipment for welded mesh production RGA series
- Welding line for column type wire mesh
- Semi-automatic welding line of wire mesh
- Automatic welding machine for wire mesh
- Mesh welding machine RG-200S-2400-24T
Full Automatic Welding Machine R-2500D
The SHJLPACK Full Automatic Welding Machine R-2500D is engineered for high-efficiency and precision in wire mesh production. This machine integrates advanced electrical and electronic synchronous control technology to ensure accurate welding time and consistent weld quality.
Key Features of R-2500D
- Synchronous Control: Employs electrical and electronic synchronous control for precise welding time and cent-control welding.
- High-Speed Welding: Achieves welding speeds of 50 - 70 crosswires per minute, depending on wire diameter and mesh size.
- Precise Weft Cutting and Positioning: Patented equipment ensures identical and regular weft lengths, eliminating the need for side slicing.
- Elastic Tension Link Drawing System: Patented drawing system for accurate mesh opening positioning.
- Adjustable Mesh Aperture: Welding aperture can be adjusted within a certain range for flexible mesh designs.
- Automatic Wire Feeding: Line wires are fed from coils, while cross wires are automatically dispensed from a hopper.
Technical Specifications of R-2500D
| Parameter | Value |
|---|---|
| Wire Diameter | Ø2.0 - Ø5.0 mm |
| Line Wire Space | 50 - 200 mm, adjustable |
| Cross Wire Space | 50 - 200 mm, adjustable |
| Max. Mesh Width | 1500 mm |
| Welding Speed | 50 - 70 crosswires/minute |
| Number of Electrodes | 31 |
| Transformer | 125 KVA × 4 sets |
| Power | 380 V 50 Hz (customizable) |
| Machine Weight | 3 t |
| Overall Dimensions | 3.0 m × 2.0 m × 1.5 m |
The R-2500D model includes standard components such as wire pay-offs, straightening devices, a welding system, a mesh cutting machine, and a comprehensive control system, ensuring a complete and efficient production line.
Semi Automatic Welding Machine R-2500C
The SHJLPACK Semi Automatic Welding Machine R-2500C offers a balance of automation and manual control, suitable for various wire mesh production requirements. This machine is designed for robust performance and flexibility in mesh size and wire diameter.
Key Parameters of R-2500C
- Welding Electrodes: Equipped with 31 welding electrodes for efficient welding.
- Wire Diameter Range: Handles line and cross wires from 2.0 to 5.0 mm.
- Adjustable Wire Spacing: Line wire spacing is adjustable from 50 to 200 mm, and cross wire spacing from ≥25 mm.
- Welding Speed: Achieves welding speeds of 40 - 60 cross bars per minute.
- Transformer Capacity: Utilizes 125 KVA × 4 sets of welding transformers.
Working Conditions and Layout
| Condition | Specification |
|---|---|
| External Power Supply | 3-phase 380V 50Hz |
| Welding Speed | 40 - 60 cross bars/minute |
| Control Voltage | DC 24V |
| Cooling System | Clean water, 2 m³/h flow, 25-30°C inlet temperature |
The R-2500C includes essential components such as the main welding machine, cross wire hopper, and CNC drag mesh pulling cart. Optional components like holding platforms and auxiliary equipment such as wire straightening and cutting machines enhance its functionality.
Equipment for Welded Mesh Production RGA Series
SHJLPACK's RGA series equipment for welded mesh production is designed to compete with leading international manufacturers, offering a fully automated cycle for high-volume mesh production.
Composition and Specifications of RGA Series
The RGA series production line includes modules for longitudinal bar feed, accumulation, welding portal, cross bar feed, mesh movement, and optional units like guillotine shears and stacking units.
| Model | Longitudinal Bar Length (mm) | Cross Bar Length (mm) | Wire Diameter (mm) | Line Wire Space (mm) | Cross Wire Pitch (mm) |
|---|---|---|---|---|---|
| RGA-125 | 2000~6000 | 1000~2400 | Ø3~6 | ≥100(50) | ≥50 |
| RGA-200 | 2000~6000 | 1000~2400 | Ø6~10 | ≥100(50) | ≥50 |
| RGA-300 | 2000~6000 | 1000~2400 | Ø6~12 | ≥100(50) | ≥50 |
The RGA series emphasizes automation, with features like longitudinal bar loading modules and servo-driven mesh movement modules to enhance productivity and precision.
Welding Line for Column Type Wire Mesh
SHJLPACK’s welding line for column type wire mesh is designed for producing specialized mesh with enhanced vertical strength, suitable for fencing and structural applications.
Features of Column Type Welding Line
- Welding Capacity: 24 welding cylinders and 6 sets of transformers.
- Adjustable Pitch: Transverse pitch adjustable from 20 to 250 mm, longitudinal pitch from 100 to 250 mm.
- Wire Diameter Range: Handles wire diameters from Ø2 to Ø12 mm depending on the model.
- CNC Control: CNC controls for drawing and cutting mesh to precise dimensions.
- High Performance: Performance up to 2 seconds per wire, depending on wire diameter.
Semi-Automatic and Automatic Welding Machines
SHJLPACK also offers semi-automatic and automatic welding machines for wire mesh, catering to different levels of automation and production volumes.
Semi-Automatic Welding Line
This line features:
- Transformers: 2 sets of 120 KVA transformers.
- Wire Diameter: Handles wires from Ø2 to Ø10 mm.
- Performance: 3.5 seconds per wire.
- Adjustable Cylinders: 12 independently controlled cylinders.
- Foot Switch Operation: Welding initiated via foot switch.
Automatic Welding Machine
This machine offers:
| Feature | Specification |
|---|---|
| Mesh Width | 1000-2500 mm |
| Mesh Length | 1000-6000 mm |
| Wire Diameter | 3.0-6.0 mm |
| Working Cycle | 60-80 crosswire/min. |
Mesh Welding Machine RG-200S-2400-24T
The SHJLPACK Mesh Welding Machine RG-200S-2400-24T is a robust machine designed for heavy-duty mesh production, capable of handling thicker wires and larger mesh sizes.
Technical Specifications of RG-200S-2400-24T
| Parameter | Value |
|---|---|
| Mesh Width (Max) | 2400 mm |
| Mesh Length | 1500 - 6000 mm |
| Wire Diameter | 5 - 12 mm |
| Welding Speed | Up to 80 cross bars/minute (Ø6 - 7 mm) |
| Transformers | 6 pcs, 200 KVA each |
| Welding Cylinders | 24 pcs |
| Longitudinal Wire Pitch | 100/150 mm |
| Transverse Wire Pitch (Min) | 50 mm |
The RG-200S-2400-24T features manual feeding of longitudinal wires, automatic transverse wire feeding, and a sophisticated control system with HMI interface for easy operation and fault diagnosis.
SHJLPACK’s comprehensive range of wire mesh welding equipment provides solutions for diverse production needs, ensuring high quality, efficiency, and reliability in wire mesh manufacturing.
