The Manufacturer for the tilter,upender, pallet upender

Upender Machines -- Safety Handling Solution

SHJLPACK is a trusted manufacturer offering standard and custom designs, with tilt weights ranging from 1 ton to 60 tons. Different weight of objects the drive motor, machine structure, chain usage are different.

We will create various tilters to meet your needs based on your object's size, weight, tilt degree, and direction. If you have special requests for tilt speed or platform design, please let us know. We are here to provide the right tilters for you.

If you have other special upender equipment requirement for tilt speed, platform design and etc, you can communicate with us, we will make the suitable tilters for you.

  • Coil uepdner
  • Mold upender
  • Pallet upender
  • Coil tipper

 

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Upender machine

 

WHAT IS THE UPENDER MACHINE


An upender machine is a special device. It is designed to flip heavy loads, often over several tons.
The design allows it to flip heavy loads, often over several tons. This makes it easier to handle and position them.
It changes the position of large items. This includes industrial rolls and heavy metal parts. It can move them from horizontal to vertical or from vertical to horizontal.

An upender usually has a strong base, a part that moves, and clamps to hold the load securely while it turns. This equipment is important in metalworking, paper mills, and automotive assembly lines for moving heavy items accurately.
Upenders can work using mechanical, hydraulic, or electrical systems. The choice relies on the load weight, frequency of use, and level of precision required for the operation. Their use significantly enhances operational efficiency, reduces labor costs, and minimizes risks associated with manual handling of heavy materials.


Mechanical Tilter

Hydraulic Tilter

Coil Upender

Mold Upender

Roll Upender

Mold flipper

HOW IS UPENDER MACHINE MADE

The manufacturing process of an upender machine involves several key steps, each tailored to ensure functionality, safety, and durability. Initially, we create the blueprint for the upender platforms. The parameters and performance of the uepnder woul be designed based on the loading specification and handling requirement.

Design and Engineering

Engineers use special design software to make detailed plans for the upender machine. They pick suitable materials, figure out how strong the machine needs to be, and include safety features. Common tools like CAD (Computer-Aided Design) and FEA (Finite Element Analysis) help them make sure the machine works well and is reliable.

Material Selection

Materials for the frame and moving parts are chosen based on strength, durability, and resistance to wear and tear. Common materials include high-grade steel for structural components and reinforced polymers for non-structural parts. The choice of materials often depends on the expected load and environmental conditions in which the machine will operate.

Component Fabrication

Parts like the base, rotating platform, and securing devices are made with precise cutting tools like CNC (Computer Numerical Control) machines. These tools ensure that each component is made accurately and fits together well.

Assembly

Once all parts are fabricated, they are assembled in a controlled factory environment. Workers install hydraulic or electrical systems to power the machine's rotation and control mechanisms. We conduct wiring and safety checks to ensure all electronic components function correctly.

Testing

Before leaving the factory, each upender machine undergoes rigorous testing to ensure it meets all operational specifications. We perform load tests to verify the machine's capacity and safety under operational conditions. This testing phase helps identify any potential issues that could arise during actual use.

Finishing

The machine is coated to protect it from rust and damage, especially if it will be used in tough conditions. In final assembly, workers install user interfaces and control panels that are usually customized based on customer requirements.

Quality Control and Delivery

Quality control checks are conducted throughout the manufacturing process, with a final inspection before shipment to the customer. The machine is typically shipped in a partially disassembled state to facilitate easier transportation and installation at the site.

Customization

Upender machines can be customized for specific applications, sizes, and additional features such as automated control systems or specialized clamping mechanisms. This customization is often guided by detailed client specifications and pre-existing layouts.

The production of upender machines, combines precision engineering with robust manufacturing practices to produce highly efficient and reliable equipment tailored to specific industrial needs.

 

Upender machine

WHAT BENEFITS OF USING UPENDERS AND TILTERS


upender manufactuerer
 Various industries and applications find several benefits in using coil tipper and upenders. Some of the key benefits include:

  1.  Increased efficiency: Tilters and upenders can help to increase the efficiency of material handling operations by allowing workers to quickly and easily rotate or flip heavy objects or loads. This can help to reduce the risk of injury and improve overall productivity.


 2.   Improved safety: Tilters and upenders can help to improve safety in the workplace by reducing the risk of injury to workers. By using these machines to handle heavy objects, workers can avoid the risk of back injuries and other strains that can occur when lifting or moving heavy items manually.

  3.  Enhanced accuracy: Tilters and upenders can help to improve the accuracy of material handling operations by allowing objects to be placed in a precise position. This can be particularly important in manufacturing and other processes where accuracy is critical.

  4.  Reduced damage: Tilters and upenders can help to reduce the risk of damage to objects or products during handling. By using these machines to carefully rotate or flip items, the risk of damage due to dropped or mishandled items is greatly reduced.

  5.  Cost savings: Using tilters and upenders can help to save money in the long run by reducing the risk of injury to workers and reducing the risk of damage to products. This can help to lower overall operational costs and improve the bottom line.

HOW TO CHOOSE THE UPENDER & TILTER MACHINES

When selecting an upender for industrial use, consider the following key factors to ensure you choose the right equipment for your needs:

  1. Load Type: Identify what types of materials or objects the upender will handle, such as coils, molds, or rolls. This will determine the structural design and strength required.

  2. Driving Mechanism: Decide between motor and gear systems or hydraulic drives. Motor and gear systems are typically used for lighter loads, while hydraulic systems are better for handling heavier loads due to their robust power output.

  3. Turning Degree: Consider whether you need the upender to rotate the load by 90 degrees or a full 180 degrees. This depends on the process requirements and the workspace layout.

  4. Handling Requirements: Assess the specific handling needs such as the method of loading (e.g., from the side, top, etc.), available space, and any special environmental conditions. This will influence the size and configuration of the upender.

Choosing the right upender involves a careful assessment of these factors to enhance operational efficiency and safety.

 

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Upender machine 2024

OPERATIONAL SAFETY GUIDELINE FOR THE UPENDER

  1. Training and Preparation
  • Ensure all operators are properly trained
  • Conduct thorough equipment checks before operation
  • Clear work area and establish safety zones
  1. Loading Procedure
  • Use appropriate lifting equipment
  • Center and secure coils correctly
  • Strictly adhere to load limits
  1. Operational Safety
  • Maintain safe distance, be aware of pinch points
  • No adjustments while equipment is running
  • Know emergency stop button locations
  1. Unloading Precautions
  • Wait for complete stop before approaching
  • Verify coil stability before detachment
  • Clear area of debris after unloading
  1. Maintenance and Emergency Response
  • Perform regular maintenance, use OEM parts
  • Develop and practice emergency plans
  • Report and investigate all incidents promptly
  1. Personal Protection
  • Always wear appropriate PPE
  • Regularly inspect and replace damaged PPE

 

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coil upender operation

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