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Razor wire coil packing machine

By automating the process and enclosing sharp razor edges during wrapping, the razor wrapping machine minimizes the risk of injuries to workers. The machine’s high-speed wrapping process ensures that large volumes of razor wire coils can be packaged in less time, meeting production deadlines efficiently. Uniform and secure wrapping protects the coils from damage during handling, transportation, and storage. The machine is specialized in cost-effective operation of saving labor costs by automating repetitive tasks and reducing material waste with precise wrapping tension and material usage.

  • Standard: CE/ UL
  • Option: labeling system
  • Integration: conveyor available on different model
  • Control: Manual | Automatic

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Razor wire coil packing machine
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The process begins with the operator placing the razor wire coil into the designated wrapping area. Depending on the machine model, this step can be performed manually or through an automatic loading system, which streamlines the process and minimizes labor effort.

Once the coil is in place, the operator uses the control panel to configure the necessary wrapping parameters. These settings include the coil's dimensions, the tension of the wrapping material, the number of wrapping layers required, and any additional customizations to meet specific packaging requirements.

After the parameters are set, the machine initiates the wrapping process automatically. The coil rotates steadily as the wrapping material—such as stretch film, woven fabric, or plastic film—is applied evenly across its surface. This ensures complete coverage, a secure seal, and optimal protection for the razor wire during storage or transport.

Throughout the wrapping process, advanced sensors monitor the operation to maintain accuracy and detect potential issues, such as material misalignment or tension irregularities. If a problem arises, the machine can automatically pause or notify the operator for corrective action, ensuring smooth and precise operation.

Once wrapping is complete, the coil is securely sealed and ready for unloading. Depending on the machine's configuration, unloading can be performed manually by the operator or automatically through an integrated unloading system, which transfers the finished coil to the next stage of the production line.

After the coil is unloaded, the machine resets to its default state, ready to process the next coil. This ensures seamless and continuous operation, making it ideal for high-volume production environments.

Throughout the entire process, the operator can monitor progress and make adjustments as needed using the intuitive touchscreen interface. This provides real-time control, enhances precision, and ensures consistent packaging quality for every coil.



Technical features

  • Durable and Reliable: Built for heavy-duty use with advanced safety features.
  • Customizable: Can be tailored to meet unique packaging requirements.
  • Efficient: High-speed operation to meet the demands of large-scale production.
  • User-Friendly: Intuitive controls and low maintenance requirements.
  • Automatic Start and Stop: The system can be programmed to start and stop automatically based on batch requirements, reducing operator intervention for high-volume operations.

  • Tension Control System: Ensures consistent wrapping tension to secure the coil without deforming the razor wire or damaging the wrapping material.

  • Easy Maintenance Design: Modular components ensure that parts such as motors, belts, and sensors can be easily accessed for inspection or replacement.The machine provides on-screen diagnostic alerts to notify operators about maintenance requirements, such as lubrication or part replacement.
  • Low Noise Operation: Designed with noise-dampening materials and smooth motor operation, the machine minimizes sound pollution in the workplace, ensuring a safer and more pleasant work environment.
  • PLC Control System with Touchscreen Interface:

    • Operators can easily set parameters such as coil size, wrapping tension, number of layers, and material type using a color touchscreen interface.
    • Multi-language interface support ensures ease of use for operators worldwide.
  • Preset Programs:
    The machine comes preloaded with wrapping programs for standard razor wire sizes, allowing quick setup for repetitive tasks.


Technical Specifications 

Parameter Specification
Coil Diameter Range 450 mm – 1050 mm
Coil Width Range 50 mm – 500 mm
Wrapping Material Stretch film, plastic film, woven fabric
Power Supply 220V / 380V, 50Hz (customizable)
Packing Speed 20–40 coils per hour
Control System PLC-based with touch-screen interface
Machine Dimensions Depends on model (e.g., 2000x1500x1200 mm)
Weight Approx. 1000 kg

 

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